Oil & Gas · 2025
Cutting pipeline leak detection from days to 8 minutes
A Middle East pipeline operator replaced manual SCADA review with EcoGenius sensor-fusion AI across 1,400km of network.
8 min
Median detection time, down from 26 hours
90%
Reduction in false alarms
$4.2M
Estimated annual loss prevention
The challenge
Leak events were being identified through manual review of SCADA pressure logs — a process that took anywhere from hours to days, exposing the operator to environmental penalties and product loss across 1,400km of pipeline.
The solution
EcoGenius deployed edge AI units at compressor stations, fusing acoustic sensors with pressure-transient models. A central control-room dashboard scores anomalies in real time and auto-escalates confirmed events with GIS coordinates.
“For the first time, our control room sees a leak before the field does. The detection latency improvement is not incremental — it is categorical.”
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Silchar · Bengaluru · Guwahati · London · New York